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Typical Trailer Pak Specification: Western Water Products can provide you with specifications to meet your requirements
General Specification for The LITTLE SUCKER Enclosed Trailer MountedMobile Wash and Liquid Recovery and Filtration SystemThe
Liquid Filtration System shall be a “LITTLE SUCKER” Model LSR-4 or
LSR-8 as manufactured by Western Water Products (Tel 949-581-8998) or an approved
equal and shall meet the following minimum requirements. Trailer
Mounted High The trailer packaged system shall consist of the following basic
components to be further described herewith:
A Heavy Duty Enclosed Trailer capable of supporting: gas engine powered high
pressure washer(s) with hose(s), wand(s) and hose reel(s), (1) wash water
filtration system with appropriate liquid pick-up device(s) suitable for the
application(s) intended, (1) gas engine driven air compressor; associated hoses,
berms or dams if required to make a complete wash and water recovery system. I.
Performance: The Wash Water
Recovery System provided shall be capable of cleaning reclaimed wash water for
reuse by the Pressure Washers during the "wash Cycles" and thereby
using a minimum of water under high pressure to minimize water usage. The
system shall consist of (1) hot/cold water system rated 4 GPM @ 2500 PSI
minimum. An Optional Cold Water High
Pressure Washer may be provided for final rinsing in detail applications and
shall be rated 4 GPM @ 2000 PSI minimum, if required by the application.
The liquid recovery and filtration system shall be capable of running off
an air supply and picking up the liquid waste cleaning and reconditioning
(through various filtration methods) the used wash water for either reuse or
discharge such that, if reused, the usable life of the liquid is extended for
considerably longer periods of time, or if discharged, the liquids shall be
capable of being cleaned to the point where it can typically be discharged to
legally authorized discharge sites or containers. II.
Multi-Use Capability: The
III. Component Specifications: 1) Trailer: The Trailer
shall be a heavy Duty Trailer Enclosed Trailer with (2) side Doors and (1) Rear
Door mounted on dual axels capable of supporting the
weight of all components. The
minimum size of the trailer shall be at least 14’ long and 8’ wide.
It shall come equipped with Electric Brakes or Surge Brakes, Proper
Lighting and a Diamond Plate Bed. All
plumbing requiring connection to equipment provided with the trailer shall be
routed underneath the trailer where possible to avoid trip hazards and to
maximize storage area inside the trailer.
All components shall be laid out on the bed of the trailer to facilitate
ease of operation and maintenance of all components.
Quick Disconnect plumbing connections shall be provided on the curb-side
of the trailer for any hose connections which must be made to facilitate
operation of the water recovery system. Three Storage bins shall be
provided inside the trailer mounted to the walls and out of the traffic flow
pattern. Pressure washer heating coils shall be vented out the roof of the
trailer. The trailer shall come equipped with a security alarm
system. The trailer shall have locks on all doors 2)
The Basic Liquid Recovery System shall also be designed to operate in many
applications and shall be constructed in such a way as to allow the end user the
ability to add additional filtration modules to meet the needs of these
applications. The basic system shall
be capable of producing oil-free water (25 ppm or less) and reducing particulate
mater to 20 microns or better. Further
refinement of “product” liquid shall be made possible by the addition of an
optional filtration modules provided with the system.
Applications typically capable of a standard basic unit include: a. Wash water recovery and
reuse: wash water shall be
filtered back to a state of “wash
water” quality such that the filtered water provided for reuse shall be
filtered to remove free-floating and oils and greases to less than 25 ppm, and
particulate matter shall be filtered to a positive 20 micron or better.
Finer filtration options shall be offered such that particulate matter
can be reduced to 10, 5 or 1 micron in size. b. Oil/Water Separator for
sewer discharge use: discharge water shall
be filtered to remove all free floating oils and greases to 25 ppm or better,
and particulate matter shall be filtered to a positive 650 micron. c. Coolant reconditioning
and reuse: The standard filtration unit shall be capable of recovering and
reconditioning machine tool coolant for reuse without adding additionally
filtration unless elected to do so by the end user to extend filter life.
The standard system shall reduce tramp oil or hydraulic fluid in the
coolant to 25 ppm or less and shall filter particulate matter and fines to 20
micron or better. d.
Bilge
Water Oil/Water separation and Discharge system:
The standard system shall be capable reducing free oil and grease content
in discharge water to less than 25 ppm and particulate matter to less that 20
micron. 3)
Select Pressure washers to be provided with trailer
Hot Water Pressure Washer: Pressure washer shall be gas driven with a
diesel fired burner, skid mounted on a powder coated Heavy Duty Frame.
Minimum rating shall be 4 GPM at 2500 PSI with a 13 HP Vanguard Engine
with electric start. Coil Wrapper
shall be stainless steel. Pressure washer shall be provided with: Hi-Limit Over
temp Protection, Capacitor Start Burner Motor, Color Coded Spray tips, Plastic
Battery Box Belt Driven General Pump, 2500 Watt Generator, Hour Meter, Schedule
80 Black Pipe Heating Coil.
Optional Cold Water Pressure Washer (Fresh Water Rinse Option):
If required by the application, a second cold water pressure washer shall
be provided for final rinsing with cold water.
The cold-water pressure washer shall be gas driven and mounted on a
heavy-duty frame and provided with a powder coated metal pump enclosure.
Minimum rating shall be 4 GPM at 2000 PSI and shall belt driven.
Unit shall be provided with: Hour Meter, Belt Driven Pump and Precise
Chemical Injection. 4)
Air Compressor: An adequately sized gas driven air compressor shall be provided
for operation of the Water Recovery System and water Pick-Up Device.
5)
Hose Reels: A minimum of one
Universal Swivel Hose Reel with hose guide shall be provided with 100’
High-Pressure Hose and Deluxe Dual Lance Wand for use with the Hot Water
High-Pressure Washer. An additional
Universal Swivel Hose Reel with hose guide and Single Lance Wand shall also be
provided if the Cold Water High Pressure Rinse Water system is provided 6)
If both a hot and cold water pressure washer is used, a model LSR-8 (8 GPM)
wash water recovery system shall be used. Otherwise
a single pressure washer shall require a model LSR-4 (4 GPM) wash water
recovery system. 7)
A Flexible Berm shall be provided to facilitate the damming of water to create a
pool from which a surface pick up can be located to draw water into the
filtration system. The Flexible
Berm shall be capable of bending and turning to form almost any shape while
temporarily "bonding" to any smooth surface. The Berm shall be made of urethane
material which by its composition can "weep" into small cracks and
crevices to seal off liquid flow. The
Flexible Berm shall be non-absorbing and easily cleaned for repeated use. Standard 10 foot
sections can be cut to various lengths to meet custom needs.
A minimum of (3) Berms with connectors shall be provided such that a
length of 30 feet can be assembled. III. Operating Principles: The Pick-up Devicea. The
filtration system shall operate from an air supply provided with the system and
firmly mounted to the trailer bed. The
air supply shall drive (2) air pumps on the Model LSR-4000 and (4) air pumps on
the Model LSR-7500 filtration unit to provide a continuous processing pumping
rate of up to 4 GPM Model LSR-4 or 8 GPM Model LSR-8.
The first air pump(s) shall provide suction for bringing the liquid from
a collection point to the filtration unit. The
second air pump(s) shall provide a pressurized discharge for the liquid. b.
The
first pump shall be connected to a “Unique Pick-Up Device” which shall be
provided as a means of drawing the liquid through a strainer and into the
filtration system. The “Unique
Pick-Up Device” provided for the application shall be designed and constructed
to optimize liquid recovery. Selection
of the “Unique Pick-Up Device” shall be one of the following: (Check Pick-Ups Required)
Flat Surface Pick-Up – Used in mobile applications, the Flat
Surface Pick-Up shall be designed for picking up surface water, which pools
around it. This pick-up shall be
constructed of stainless steel strainer material and shall be capable of
collecting liquid to within 1/8” of the surface upon which it rests
Pit Pick-Up – Used for picking up water out of a pit or other
container, the Pit Pick-Up shall be designed of a non-corrosive poly material
and shall be located in a pit, tank or sump where liquid is collected.
The poly material shall be perforated to act as a straining device to
prevent debris from being sucked into the filtration unit.
It shall also be provided with a float mechanism which will automatically
add fresh water, if the water level in the pit, tank or sump runs critically
low.
Floating Fluid Pick-Up – Used for drawing off the surface layer
of liquid in tanks, pits and sumps, the Floating Pick-Up shall be designed of
non-corrosive material and shall be designed so that it floats on the surface of
a liquid and can slowly draw off the surface layer to remove oils and other
lighter liquids.
Adjustable Magnetic Pick-Up – Used for mounting to the wall of a
steel tank, the Adjustable Magnetic Pick-Up shall be designed so that it can
readily be positioned so that it can either draw off the top surface layer from
the liquid or be positioned to draw liquid from a point under the surface of the
liquid. IV.
Operating Principals: The LITTLE SUCKER Filtration Unit a.
The
LITTLE SUCKER Filtration Units shall operate at a rate of up to 4 GPM on Model
LSR-4 from an air supply of a minimum of 7 CFM @ 70 PSI or at a rate of up to
8 GPM on Model LSR-8 from an air supply of a minimum of 14 CFM @ 70 PSI
which shall be provided by a local air compressor or from another air source.
The air source shall be provided from a dedicated air compressor mounted
on the trailer. b. The
LITTLE SUCKER shall draw liquid through the “Unique Suction Device” and
through an additional strainer into the filtration unit for further filtration
of the liquid by one or more air pumps rated for the flow requirements of the
application. Once in the filtration
unit, the liquid shall be further filtered prior to being stored for reuse or
discharged. c. A
second series of one of more air pumps shall be provided with the filtration
console to provide pressurized filtrate out of the filtration system rated for
the flow requirements of the application. d. Standard
filtration and liquid cleaning methods provided with the standard system shall
consist of solids settling, oil coalescing, oil skimming, oil adsorption,
diffused air filtration, aeration, and particle filtration to produce the
desired results. e. Optional
Pre-Filtration and Post Filtration methods, which can be included with the
system, can be selected to enhance filtrate quality by the end user or by a
qualified representative familiar with the application.
These filtration enhancements include:
(Choose as required by application)
Pretreatment – Heavy Duty Debris Strainer
Post Treatment – 10 Micron Depth Filter (20 Micron is standard)
Post Treatment – 5 Micron Depth Filter (20 Micron is Standard)
Post Treatment – “Heavy Duty Pak” (1) Cleanable Cellofoam Oil
Filter and (1) 90 sq/ft Cartridge Filter
Both Pretreatment and Post Treatment – “Ultimate Pak” provides
three filtration canisters. One is
the pretreatment Heavy Duty Debris Strainer and the other two are for post
treatment and include the “Heavy Duty Pak”
Post treatment – Carbon Polish Filter used for polishing chemicals out
of water
Post Treatment – “Mini-Pak” provides (20) Gallons Bladder tank with
additional pressurized water. Acts as a water hammer arrestor and provides extra
water capacity to make up for slight GPM differences and the time it takes to
return water to itself from the pickup point.
Post Treatment – “Stationary Pak” provides additional 300 gallon
Water Storage Tank and Ozonation System provides for water storage and
non-chemical odor control.
Post Treatment-“Versa Pak” provides an additional 80 gallon Water
Storage and Ozonation System along with non chemical odor control and
pressurized discharge to sewer. f.
After the wash water has been filtered, the filtered wash water shall be stored
in a minimum of (2) 110 gallon black storage tanks mounted on the trailer.
The tanks shall be plumbed to feed the pressure washer during the washing
cycle by gravity feed method. g.
A minimum of (1) 110 gallon white rinse water storage tank, which can be filled
with fresh water, shall also be provided to supply water to the pressure washer
during the rinse cycle. If a
separate pressure washer is provided for rinsing the tank shall be plumbed
directly to the pressure washer by gravity feed method.
If only a single pressure washer is provided, a 3-way valve shall be
provided to enable the operator to select either reclaimed or rinse water to
feed the pressure washer. V.
Construction and Materials: a. “Unique Pick-Up Devices” shall be
constructed of either Stainless Steel or Non-Corrosive Heavy Duty Plastic or
Poly Materials. b. LITTLE SUCKER Housing shall be constructed of
heavy gauge rotationally-molded Poly Material and shall be constructed to
withstand impact, abuse, and corrosion. 1.
All materials (Air Motors, Tubing, Fittings, etc.) inside shall be water-proof
and manufactured of corrosion resistant materials. 2.
Internal “Oil-Coalescer” shall be slant- ribbed, semi-sinusoidal, design and
constructed of a cleanable oleophilic material and positioned in the water flow
to maximize oil separation. 3. Liquid Flow path shall also be provided
with a cleanable Cellofoam Filter for absorption of emulsified oils. 4.
An “Oil Skimming Wand” and an “On-Board” Oil Storage Container shall be
provided to allow manual skimming of oil and collection into an Oil Container.
The Oil Container shall be easily removable for disposal of oil. 5.
A chemical metering System with Chemical Holding Container shall be provided for
the metering in of chemicals, which may be required by the application c. Optional Filter and Strainer Housings shall
be constructed of heavy gauge plastic material, which is resistant to rough
handling and breakage. Filter and
Strainer housings shall be positioned to make them easy to service and clean. d. Mounting Base – The LITTLE SUCKER Filtration
Unit shall be mounted on a “Universal Base”.
The Base shall be manufactured of heavy walled square steel tubing and
shall be powder coated painted to resist corrosion.
All welds shall be continuous around joints.
The Universal Base shall be designed such that Base Extensions can be
bolted on for the addition of extra strainers and filters.
The Base extensions shall also be manufactured of heavy walled square
steel tubing and shall be powder coated painted to resist corrosion.
The Universal Base with Extensions shall be designed to rest flat on the
equipment pad, or it shall be capable of accepting adjustable feet to mount on
uneven and un-level surfaces or it shall be capable of accepting heavy duty
casters for mobile use. e. Additional Storage Tanks, if required by the
application, shall be a minimum of
80 gallons in size and shall be constructed of heavy gauge rotationally-molded
Poly material and shall be manufactured to abuse. f. Ozonation System, if required by the application, shall be
manufactured of corrosion proof materials to reduce the corrosive affects of
nitric oxide and be sized to produce enough grams per hour to meet typical
industrial requirements for odor and bacterial control.
Larger producing ozonators may be required in certain applications.
Statement of Water QualityWater
Quality Statement
: The discharge quality of The
LITTLE SUCKER water recovery system will have a direct relationship to the
water quality of the wash water effluent and proper maintenance performed.
Heavy emulsifying detergents, chemicals and lack of proper maintenance can
cause the water quality to vary such that it may not meet acceptable levels in
a given application of for discharge to sewer. Under
normal operation, with proper maintenance, water quality cannot be guaranteed,
but the system will:
Intention of Filtration
System Design: The LITTLE SUCKER
was designed to be a water recovery system to be used to recover the effluent
from typical washing and a host of other applications and clean it up for
reuse as gray water. Cleaning
Technologies Incorporated into The LITTLE SUCKER are:
Additional
filters, which can be incorporated into these systems can be designed to
eliminate or reduce the following: Algae, Aluminum, Arsenic,
Bacteria, Benzene, Bicarbonate, BOD, Cadmium, Carbon
Tetrachloride, Chloride, Chlorobenzene, Chloroethane, Chloroform, COD, Copper,
Dichlorobenzene, Dichlorethylene, Dichloropropene, Dinitro-Phenol, Dinitro-Toluene,
Ethylbenzene, Flourine, FOG (Fats, Oils, Grease), Gasoline, Hydrogen, Hydrogen
Gas, Iron, Magnesium, Manganese, Methyl Chloride, Methyl Isobutyl Ketone,
Naphthalene, Nitrobenzene, Nitrophenol, Phenol,
Radon, Suspended Solids, Tetrahydofuran,
Tin, Toluene, Trichlorobenzene, Trichiorethylene, Urea, Xylene The LITTLE SUCKER water
recovery systems are manufactured to provide the latest in filtering
technologies available in the market today. All water coming into the
filtering system will be filtered and processed back to "Wash Quality
Water" standards and additional filtration can be added to remove or reduce
those contaminants mentioned above. Detergent and other chemicals
may not be entirely removed and additional filtering may be required, if removal
is desired. Water, which is intended to be overflowed to sewer, can
be cleaned to this quality prior to discharge to sewer. Due to the
varied nature of effluent water encountered and pumped into the systems and
because the assurance and quality of routine maintenance cannot be guaranteed, a
guarantee of a specific water quality is difficult to provide.
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Western Water Products
Copyright © 2001 Western Water Products
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