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  The ReCycled News

Market for Above Ground Clarifiers Grows

Clarifiers Can Eliminate EPA Hassles

What is a Clarifier? 

Multi-Compartment Clarifiers are essential in many water recovery systems and help as a first-step in a water treatment process for both water reuse or discharge applications.  Functionally, clarifiers force the water to dwell for a period of time in the multiple chambers of the clarifier and to change direction of the flow path.  This process forces sediment to drop out and allows free oils to separate from the water and rise to the surface.  Solids and oils are thereby trapped in the compartments for later removal.

The traditional method for adapting a clarifier to an application is to locate a concrete vault, which is separated into a minimum of three compartments, in the ground and allow the water to enter, pass through and exit the clarifier by gravity flow.  The water can then flow downstream and be discharged to sewer or be pulled from the cleanest chamber for further filtration for reuse.

Disadvantages associated with Below Ground Clarifier Systems:

  1. Clarifiers require permitting for installations and permits to operate.
  2. Clarifiers require frequent inspection by a responsible government agency.
  3. Clarifiers are large, heavy and typically have to be installed by a contractor.
  4. Clarifiers are not easy to clean.  They often require a hazardous materials waste hauler to pump them out on a regular basis.
  5. Pumping out clarifiers can be expensive and may require waste manifests be filled out making the source generator liable from “cradle to Grave”  
  6. In below ground systems, there is no simple way to remove the free floating oil and sludge build-up very easily and leave the water. 
  7. Clarifiers cannot be readily moved to another location.  It's difficult to do, can be expensive and may require additional permits.
  8. Abandoning a clarifier is not easy to do either.  Permits are required, and governmental agency notification is mandatory, or it may not even be allowed.

How can you get around most of these issues?

Manufactured of ASTM certified materials, Above Ground Clarifier (AGC) Systems provide an alternative for many of the problems associated with operating a Below Ground Clarifier. 

A simple Above Ground Clarifier consists of a minimum of three specially designed tanks located above ground and plumbed together in such a manner as to achieve the similar dwell time and directional flow changes experienced in a below ground system.  However, unlike a below ground system, it does not require the extensive construction cost associated with installing a below ground system.   AGC Systems can usually reach the sewer by gravity, or the water can be pumped to sewer or into holding tanks from a collection point.

Advantages of an Above Ground Clarifier System:

  1. Installation and use permits are not normally required.
  2. Operational permits are not usually required.
  3. Above Ground Clarifiers are inexpensive to purchase and inexpensive to operate.
  4. Above Ground Clarifiers are easy to install and can be relocated easily.
  5. Above Ground Clarifiers are easy to maintain and clean.
  6. Abandoning these systems is usually not a problem. They can usually be "retired from service" without obtaining permits or advising governmental agencies. 
  7. Pumping out Above Ground Clarifiers is not necessary.
    1. Conical shaped tanks allow sediment to be easily purged into an above ground sludge hopper for easy disposal.  Purging can be Manual or Automatic.
    2. Free-floating oils can be easily accessed from the tops of the tanks and removed or drained out through a skimmer valve on the tank sides.
    3. Water can be used for longer periods of time, if part of a recycling system.
Options can easily be added to ENHANCE solids settling and oil water separation.
Clarifiers are available in 1 to 6 stage tank designs

Clarifier Options:

  • Oil Coalescers in one or more tanks
  • Oil Bleed-off Valves in one or more tanks
  • Stainless Steel Stands for all tanks (standard is painted steel stands)
  • ALL POLY Tanks and Stands
  • Ozonation/Aeration for odor and bacteria control for one or more tanks
  • Auto Timed Sediment Dump Valves on each Cone Bottom Tank

New Compact Design Introduced

To meet demand, a smaller, more compact, "one-piece" clarifier design in now available.

 

Model AGC-BS-240 is rated up to 10 GPM

Featured Highlights:

Text Box: Multi Functional Operation
·         Sewer Discharge
·         Pre-Treatment to a Wash Water Recovery System
Frame – Heavy Duty, Long Life
Corrosion Resistant – Square Aluminum Tubing
Size – Small Foot Print
28” Deep x 60” Wide x 68” High
System Housing Material 
Rugged Corrosion Resistant Poly – ASTM Certified Materials
Sump Pump
110 VAC, 15 Amp Electric – Float Activated
Adjustable Legs
Stainless Steel
Ozonation System
Optional 115 VAC, 1 Ph, 60 Hz / Air
Tank Oil Skimmer’s
Standard ½ Pipe Skimmer and Drain Valve in each Tank
Oil Coalescing
Yes.  Oil Coalescers are standard in tanks 1 & 2
Continuous GPM Rating
Up to 10 GPM Maximum
Output Pressure
Gravity Flow – Pressurized Outputs are Optional
Tank Sediment Drain Valves
Manual Valves are Standard.  Automated Valves are Optional
Oil Adsorption
Optional Floating Oil Pillows are Available
Sludge Collection Hopper
Optional (Consult WWP for Details)
Heavy Duty Discharge Filters
Optional (Consult WWP for Details)
Trench Drains
Optional (Consult WWP for Details)
Pit Options
Hopper Bottom and Flat Bottom Pits Optional
Pit Sludge Removal System
Optional
 

 

 

 

 

 

 

 

 

 

 

New Recycling Option Introduced

Recycling System Option is Available - Turns a Clarifier into a Recycling System 

Combination Systems:

The Modular Design of a model AGC-BS-240 Multi-Compartment Clarifier allows it to be modified to create a complete wash water recovery system at an affordable price.  Essential in many water recovery systems, a pre-filtration system such as a multi-compartment clarifier can be combined with an RPSF-020 Re-pressurization and Filtration System to provide a complete “closed loop” wash water recovery and reuse solution for most pressure washer or hose wash applications.  The first-step in a water treatment process for both water reuse or for discharge applications is the Clarifier Stage.  Functionally, clarifiers force the water to dwell for a period of time or pass slowly through multiple compartments of the clarifier and to change direction of the flow path.  This process forces sediment to drop out and allows free oils to separate from the water and rise to the surface.  Solids and oils are thereby trapped in the compartments for later removal. 

In the process above, water moves from the clarifier stage through to the re-pressurization/filtration stage for further treatment and polishing for re-use in a pressure washer or hose wash.

System Features:

Clarifier Section

  • Corrosion Resistant Aluminum Stand

  • 3-Compartment Clarifier Section (3 Tanks @ 80 gallon each)

  • Multiple flow path changes force oil to float and sediment to drop

  • Flush drains are provided on each tank for easy sediment removal (automated valves are optional)

  • Pit Transfer Pump located inside a Screen Filter Barrel is provided 

  • (2) Oil Coalescing Sections are provided to enhance oil/water separation and speed up filtration process

  • Manual oil-bleed valves are provided for oil skimming

Re-pressurization System Section

  • Floor Mounted Corrosion Resistant Aluminum with Suction/Re-pressurization Pump

  • 10 Micron Self Cleaning Cyclone Separator Filter

  • OZ-30 Automatic Ozonation (larger sizes are optional)

  • Constant Recirculation to Clarifier Section and Pit

  • Cleanable/Reusable Cellofoam Oil Filter

  • Cleanable/Reusable 90 Square Foot Pleated Cartridge Filter

  • Electrical Panel

 

 

For details contact WWP or email us from our Literature Request Page

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Last modified: 04/21/09